(ns dactyl-keyboard.dactyl (:refer-clojure :exclude [use import]) (:require [clojure.core.matrix :refer [array matrix mmul]] [scad-clj.scad :refer :all] [scad-clj.model :refer :all] [unicode-math.core :refer :all])) (defn deg2rad [degrees] (* (/ degrees 180) pi)) ;;;;;;;;;;;;;;;;;;;;;; ;; Shape parameters ;; ;;;;;;;;;;;;;;;;;;;;;; (def nrows 5) (def ncols 6) (def α (/ π 12)) ; curvature of the columns (def β (/ π 36)) ; curvature of the rows (def centerrow (- nrows 3)) ; controls front-back tilt (def centercol 2) ; controls left-right tilt / tenting (higher number is more tenting) (def tenting-angle (/ π 12)) ; or, change this for more precise tenting control (def column-style (if (> nrows 5) :orthographic :standard)) ; options include :standard, :orthographic, and :fixed ; (def column-style :fixed) (def pinky-15u true) (defn column-offset [column] (cond (= column 2) [0 2.82 -4.5] (>= column 4) [0 -12 5.64] ; original [0 -5.8 5.64] :else [0 0 0])) (def thumb-offsets [6 -3 7]) (def keyboard-z-offset 10) ; controls overall height; original=9 with centercol=3; use 16 for centercol=2 (def extra-width 2.5) ; extra space between the base of keys; original= 2 (def extra-height 1.0) ; original= 0.5 (def wall-z-offset -5) ; original=-15 length of the first downward-sloping part of the wall (negative) (def wall-xy-offset 5) ; offset in the x and/or y direction for the first downward-sloping part of the wall (negative) (def wall-thickness 2) ; wall thickness parameter; originally 5 ;; Settings for column-style == :fixed ;; The defaults roughly match Maltron settings ;; http://patentimages.storage.googleapis.com/EP0219944A2/imgf0002.png ;; Fixed-z overrides the z portion of the column ofsets above. ;; NOTE: THIS DOESN'T WORK QUITE LIKE I'D HOPED. (def fixed-angles [(deg2rad 10) (deg2rad 10) 0 0 0 (deg2rad -15) (deg2rad -15)]) (def fixed-x [-41.5 -22.5 0 20.3 41.4 65.5 89.6]) ; relative to the middle finger (def fixed-z [12.1 8.3 0 5 10.7 14.5 17.5]) (def fixed-tenting (deg2rad 0)) ; If you use Cherry MX or Gateron switches, this can be turned on. ; If you use other switches such as Kailh, you should set this as false (def create-side-nubs? true) ;;;;;;;;;;;;;;;;;;;;;;; ;; General variables ;; ;;;;;;;;;;;;;;;;;;;;;;; (def lastrow (dec nrows)) (def cornerrow (dec lastrow)) (def lastcol (dec ncols)) ;;;;;;;;;;;;;;;;; ;; Switch Hole ;; ;;;;;;;;;;;;;;;;; (def keyswitch-height 14.2) ;; Was 14.1, then 14.25 (def keyswitch-width 14.2) (def sa-profile-key-height 12.7) (def plate-thickness 3) (def retention-tab-thickness 1.5) (def retention-tab-hole-thickness (- plate-thickness retention-tab-thickness)) (def mount-width (+ keyswitch-width 3)) (def mount-height (+ keyswitch-height 3)) (def single-plate (let [top-wall (->> (cube (+ keyswitch-width 3) 1.5 plate-thickness) (translate [0 (+ (/ 1.5 2) (/ keyswitch-height 2)) (/ plate-thickness 2)])) left-wall (->> (cube 1.5 (+ keyswitch-height 3) plate-thickness) (translate [(+ (/ 1.5 2) (/ keyswitch-width 2)) 0 (/ plate-thickness 2)])) side-nub (->> (binding [*fn* 30] (cylinder 1 2.75)) (rotate (/ π 2) [1 0 0]) (translate [(+ (/ keyswitch-width 2)) 0 1]) (hull (->> (cube 1.5 2.75 plate-thickness) (translate [(+ (/ 1.5 2) (/ keyswitch-width 2)) 0 (/ plate-thickness 2)])))) plate-half (union top-wall left-wall (if create-side-nubs? (with-fn 100 side-nub))) top-nub (->> (cube 5 5 (- plate-thickness retention-tab-hole-thickness)) (translate [(+ (/ keyswitch-width 2)) 0 (/ retention-tab-hole-thickness 2)])) top-nub-pair (union top-nub (->> top-nub (mirror [1 0 0]) (mirror [0 1 0])))] (difference (union plate-half (->> plate-half (mirror [1 0 0]) (mirror [0 1 0]))) (->> top-nub-pair (rotate (/ π 2) [0 0 1]))))) ;;;;;;;;;;;;;;;; ;; SA Keycaps ;; ;;;;;;;;;;;;;;;; (def sa-length 18.25) (def sa-double-length 37.5) (def sa-cap {1 (let [bl2 (/ 18.5 2) m (/ 17 2) key-cap (hull (->> (polygon [[bl2 bl2] [bl2 (- bl2)] [(- bl2) (- bl2)] [(- bl2) bl2]]) (extrude-linear {:height 0.1 :twist 0 :convexity 0}) (translate [0 0 0.05])) (->> (polygon [[m m] [m (- m)] [(- m) (- m)] [(- m) m]]) (extrude-linear {:height 0.1 :twist 0 :convexity 0}) (translate [0 0 6])) (->> (polygon [[6 6] [6 -6] [-6 -6] [-6 6]]) (extrude-linear {:height 0.1 :twist 0 :convexity 0}) (translate [0 0 12])))] (->> key-cap (translate [0 0 (+ 5 plate-thickness)]) (color [220/255 163/255 163/255 1]))) 2 (let [bl2 sa-length bw2 (/ 18.25 2) key-cap (hull (->> (polygon [[bw2 bl2] [bw2 (- bl2)] [(- bw2) (- bl2)] [(- bw2) bl2]]) (extrude-linear {:height 0.1 :twist 0 :convexity 0}) (translate [0 0 0.05])) (->> (polygon [[6 16] [6 -16] [-6 -16] [-6 16]]) (extrude-linear {:height 0.1 :twist 0 :convexity 0}) (translate [0 0 12])))] (->> key-cap (translate [0 0 (+ 5 plate-thickness)]) (color [127/255 159/255 127/255 1]))) 1.5 (let [bl2 (/ 18.25 2) bw2 (/ 28 2) key-cap (hull (->> (polygon [[bw2 bl2] [bw2 (- bl2)] [(- bw2) (- bl2)] [(- bw2) bl2]]) (extrude-linear {:height 0.1 :twist 0 :convexity 0}) (translate [0 0 0.05])) (->> (polygon [[11 6] [-11 6] [-11 -6] [11 -6]]) (extrude-linear {:height 0.1 :twist 0 :convexity 0}) (translate [0 0 12])))] (->> key-cap (translate [0 0 (+ 5 plate-thickness)]) (color [240/255 223/255 175/255 1])))}) ;;;;;;;;;;;;;;;;;;;;;;;;; ;; Placement Functions ;; ;;;;;;;;;;;;;;;;;;;;;;;;; (def columns (range 0 ncols)) (def rows (range 0 nrows)) (def cap-top-height (+ plate-thickness sa-profile-key-height)) (def row-radius (+ (/ (/ (+ mount-height extra-height) 2) (Math/sin (/ α 2))) cap-top-height)) (def column-radius (+ (/ (/ (+ mount-width extra-width) 2) (Math/sin (/ β 2))) cap-top-height)) (def column-x-delta (+ -1 (- (* column-radius (Math/sin β))))) (defn offset-for-column [col] (cond (= col lastcol) 20 :else 0)) (defn apply-key-geometry [translate-fn rotate-x-fn rotate-y-fn column row shape] (let [column-angle (* β (- centercol column)) placed-shape (->> shape (translate-fn [(offset-for-column column) 0 (- row-radius)]) (rotate-x-fn (* α (- centerrow row))) (translate-fn [0 0 row-radius]) (translate-fn [0 0 (- column-radius)]) (rotate-y-fn column-angle) (translate-fn [0 0 column-radius]) (translate-fn (column-offset column))) column-z-delta (* column-radius (- 1 (Math/cos column-angle))) placed-shape-ortho (->> shape (translate-fn [0 0 (- row-radius)]) (rotate-x-fn (* α (- centerrow row))) (translate-fn [0 0 row-radius]) (rotate-y-fn column-angle) (translate-fn [(- (* (- column centercol) column-x-delta)) 0 column-z-delta]) (translate-fn (column-offset column))) placed-shape-fixed (->> shape (rotate-y-fn (nth fixed-angles column)) (translate-fn [(nth fixed-x column) 0 (nth fixed-z column)]) (translate-fn [0 0 (- (+ row-radius (nth fixed-z column)))]) (rotate-x-fn (* α (- centerrow row))) (translate-fn [0 0 (+ row-radius (nth fixed-z column))]) (rotate-y-fn fixed-tenting) (translate-fn [0 (second (column-offset column)) 0]))] (->> (case column-style :orthographic placed-shape-ortho :fixed placed-shape-fixed placed-shape) (rotate-y-fn tenting-angle) (translate-fn [0 0 keyboard-z-offset])))) (defn key-place [column row shape] (apply-key-geometry translate (fn [angle obj] (rotate angle [1 0 0] obj)) (fn [angle obj] (rotate angle [0 1 0] obj)) column row shape)) (defn rotate-around-x [angle position] (mmul [[1 0 0] [0 (Math/cos angle) (- (Math/sin angle))] [0 (Math/sin angle) (Math/cos angle)]] position)) (defn rotate-around-y [angle position] (mmul [[(Math/cos angle) 0 (Math/sin angle)] [0 1 0] [(- (Math/sin angle)) 0 (Math/cos angle)]] position)) (defn key-position [column row position] (apply-key-geometry (partial map +) rotate-around-x rotate-around-y column row position)) (def key-holes (apply union (for [column columns row rows :when (or (.contains [2 3] column) (not= row lastrow))] (->> single-plate (key-place column row))))) (def caps (apply union (for [column columns row rows :when (or (.contains [2 3] column) (not= row lastrow))] (->> (sa-cap (if (= column 5) 1 1)) (key-place column row))))) ;;;;;;;;;;;;;;;;;;;; ;; Web Connectors ;; ;;;;;;;;;;;;;;;;;;;; (def web-thickness 3) (def post-size 0.1) (def web-post (->> (cube post-size post-size web-thickness) (translate [0 0 (+ (/ web-thickness -2) plate-thickness)]))) (def post-adj (/ post-size 2)) (def web-post-tr (translate [(- (/ mount-width 2) post-adj) (- (/ mount-height 2) post-adj) 0] web-post)) (def web-post-tl (translate [(+ (/ mount-width -2) post-adj) (- (/ mount-height 2) post-adj) 0] web-post)) (def web-post-bl (translate [(+ (/ mount-width -2) post-adj) (+ (/ mount-height -2) post-adj) 0] web-post)) (def web-post-br (translate [(- (/ mount-width 2) post-adj) (+ (/ mount-height -2) post-adj) 0] web-post)) ; wide posts for 1.5u keys in the main cluster (def wide-post-tr (translate [(- (/ mount-width 0.81) post-adj) (- (/ mount-height 2) post-adj) 0] web-post)) (def wide-post-tl (translate [(+ (/ mount-width -0.81) post-adj) (- (/ mount-height 2) post-adj) 0] web-post)) (def wide-post-bl (translate [(+ (/ mount-width -0.81) post-adj) (+ (/ mount-height -2) post-adj) 0] web-post)) (def wide-post-br (translate [(- (/ mount-width 0.81) post-adj) (+ (/ mount-height -2) post-adj) 0] web-post)) (defn triangle-hulls [& shapes] (apply union (map (partial apply hull) (partition 3 1 shapes)))) (def connectors (apply union (concat ;; Row connections (for [column (range 0 (dec ncols)) row (range 0 lastrow)] (triangle-hulls (key-place (inc column) row web-post-tl) (key-place column row web-post-tr) (key-place (inc column) row web-post-bl) (key-place column row web-post-br))) ;; Column connections (for [column columns row (range 0 cornerrow)] (triangle-hulls (key-place column row web-post-bl) (key-place column row web-post-br) (key-place column (inc row) web-post-tl) (key-place column (inc row) web-post-tr))) ;; Diagonal connections (for [column (range 0 (dec ncols)) row (range 0 cornerrow)] (triangle-hulls (key-place column row web-post-br) (key-place column (inc row) web-post-tr) (key-place (inc column) row web-post-bl) (key-place (inc column) (inc row) web-post-tl)))))) ;;;;;;;;;;;; ;; Thumbs ;; ;;;;;;;;;;;; (def thumborigin (map + (key-position 1 cornerrow [(/ mount-width 2) (- (/ mount-height 2)) 0]) thumb-offsets)) (defn thumb-tr-place [shape] (->> shape (rotate (deg2rad 14) [1 0 0]) (rotate (deg2rad -15) [0 1 0]) (rotate (deg2rad 10) [0 0 1]) ; original 10 (translate thumborigin) (translate [-15 -10 5]))) ; original 1.5u (translate [-12 -16 3]) (defn thumb-tl-place [shape] (->> shape (rotate (deg2rad 10) [1 0 0]) (rotate (deg2rad -23) [0 1 0]) (rotate (deg2rad 25) [0 0 1]) ; original 10 (translate thumborigin) (translate [-35 -16 -2]))) ; original 1.5u (translate [-32 -15 -2]))) (defn thumb-mr-place [shape] (->> shape (rotate (deg2rad 10) [1 0 0]) (rotate (deg2rad -23) [0 1 0]) (rotate (deg2rad 25) [0 0 1]) (translate thumborigin) (translate [-23 -34 -6]))) (defn thumb-br-place [shape] (->> shape (rotate (deg2rad 6) [1 0 0]) (rotate (deg2rad -34) [0 1 0]) (rotate (deg2rad 35) [0 0 1]) (translate thumborigin) (translate [-38 -42.5 -15]))) (defn thumb-bl-place [shape] (->> shape (rotate (deg2rad 6) [1 0 0]) (rotate (deg2rad -32) [0 1 0]) (rotate (deg2rad 35) [0 0 1]) (translate thumborigin) (translate [-51 -25 -11.5]))) ; (translate [-51 -25 -12]))) (defn thumb-1x-layout [shape] (union (thumb-mr-place shape) (thumb-br-place shape) (thumb-tl-place shape) (thumb-bl-place shape))) (defn thumb-15x-layout [shape] (union (thumb-tr-place shape))) (def larger-plate (let [plate-height (- (/ (- sa-double-length mount-height) 3) 0.5) top-plate (->> (cube mount-width plate-height web-thickness) (translate [0 (/ (+ plate-height mount-height) 2) (- plate-thickness (/ web-thickness 2))]))] (union top-plate (mirror [0 1 0] top-plate)))) (def thumbcaps (union (thumb-1x-layout (sa-cap 1)) (thumb-15x-layout (rotate (/ π 2) [0 0 1] (sa-cap 1))))) (def thumb (union (thumb-1x-layout single-plate) (thumb-15x-layout single-plate) ; (thumb-15x-layout larger-plate) )) (def thumb-post-tr (translate [(- (/ mount-width 2) post-adj) (- (/ mount-height 2) post-adj) 0] web-post)) (def thumb-post-tl (translate [(+ (/ mount-width -2) post-adj) (- (/ mount-height 2) post-adj) 0] web-post)) (def thumb-post-bl (translate [(+ (/ mount-width -2) post-adj) (+ (/ mount-height -2) post-adj) 0] web-post)) (def thumb-post-br (translate [(- (/ mount-width 2) post-adj) (+ (/ mount-height -2) post-adj) 0] web-post)) (def thumb-connectors (union (triangle-hulls ; top two (thumb-tl-place web-post-tr) (thumb-tl-place web-post-br) (thumb-tr-place thumb-post-tl) (thumb-tr-place thumb-post-bl)) (triangle-hulls ; bottom two (thumb-br-place web-post-tr) (thumb-br-place web-post-br) (thumb-mr-place web-post-tl) (thumb-mr-place web-post-bl)) (triangle-hulls (thumb-mr-place web-post-tr) (thumb-mr-place web-post-br) (thumb-tr-place thumb-post-br)) (triangle-hulls ; between top row and bottom row (thumb-br-place web-post-tl) (thumb-bl-place web-post-bl) (thumb-br-place web-post-tr) (thumb-bl-place web-post-br) (thumb-mr-place web-post-tl) (thumb-tl-place web-post-bl) (thumb-mr-place web-post-tr) (thumb-tl-place web-post-br) (thumb-tr-place web-post-bl) (thumb-mr-place web-post-tr) (thumb-tr-place web-post-br)) (triangle-hulls ; top two to the middle two, starting on the left (thumb-tl-place web-post-tl) (thumb-bl-place web-post-tr) (thumb-tl-place web-post-bl) (thumb-bl-place web-post-br) (thumb-mr-place web-post-tr) (thumb-tl-place web-post-bl) (thumb-tl-place web-post-br) (thumb-mr-place web-post-tr)) (triangle-hulls ; top two to the main keyboard, starting on the left (thumb-tl-place web-post-tl) (key-place 0 cornerrow web-post-bl) (thumb-tl-place web-post-tr) (key-place 0 cornerrow web-post-br) (thumb-tr-place thumb-post-tl) (key-place 1 cornerrow web-post-bl) (thumb-tr-place thumb-post-tr) (key-place 1 cornerrow web-post-br) (key-place 2 lastrow web-post-tl) (key-place 2 lastrow web-post-bl) (thumb-tr-place thumb-post-tr) (key-place 2 lastrow web-post-bl) (thumb-tr-place thumb-post-br) (key-place 2 lastrow web-post-br) (key-place 3 lastrow web-post-bl) (key-place 2 lastrow web-post-tr) (key-place 3 lastrow web-post-tl) (key-place 3 cornerrow web-post-bl) (key-place 3 lastrow web-post-tr) (key-place 3 cornerrow web-post-br) (key-place 4 cornerrow web-post-bl)) (triangle-hulls (key-place 1 cornerrow web-post-br) (key-place 2 lastrow web-post-tl) (key-place 2 cornerrow web-post-bl) (key-place 2 lastrow web-post-tr) (key-place 2 cornerrow web-post-br) (key-place 3 cornerrow web-post-bl)) (triangle-hulls (key-place 3 lastrow web-post-tr) (key-place 3 lastrow web-post-br) (key-place 3 lastrow web-post-tr) (key-place 4 cornerrow web-post-bl)))) ;;;;;;;;;; ;; Case ;; ;;;;;;;;;; (defn bottom [height p] (->> (project p) (extrude-linear {:height height :twist 0 :convexity 0}) (translate [0 0 (- (/ height 2) 10)]))) (defn bottom-hull [& p] (hull p (bottom 0.001 p))) (def left-wall-x-offset 5) ; original 10 (def left-wall-z-offset 3) ; original 3 (defn left-key-position [row direction] (map - (key-position 0 row [(* mount-width -0.5) (* direction mount-height 0.5) 0]) [left-wall-x-offset 0 left-wall-z-offset])) (defn left-key-place [row direction shape] (translate (left-key-position row direction) shape)) (defn wall-locate1 [dx dy] [(* dx wall-thickness) (* dy wall-thickness) -1]) (defn wall-locate2 [dx dy] [(* dx wall-xy-offset) (* dy wall-xy-offset) wall-z-offset]) (defn wall-locate3 [dx dy] [(* dx (+ wall-xy-offset wall-thickness)) (* dy (+ wall-xy-offset wall-thickness)) wall-z-offset]) (defn wall-brace [place1 dx1 dy1 post1 place2 dx2 dy2 post2] (union (hull (place1 post1) (place1 (translate (wall-locate1 dx1 dy1) post1)) (place1 (translate (wall-locate2 dx1 dy1) post1)) (place1 (translate (wall-locate3 dx1 dy1) post1)) (place2 post2) (place2 (translate (wall-locate1 dx2 dy2) post2)) (place2 (translate (wall-locate2 dx2 dy2) post2)) (place2 (translate (wall-locate3 dx2 dy2) post2))) (bottom-hull (place1 (translate (wall-locate2 dx1 dy1) post1)) (place1 (translate (wall-locate3 dx1 dy1) post1)) (place2 (translate (wall-locate2 dx2 dy2) post2)) (place2 (translate (wall-locate3 dx2 dy2) post2))))) (defn key-wall-brace [x1 y1 dx1 dy1 post1 x2 y2 dx2 dy2 post2] (wall-brace (partial key-place x1 y1) dx1 dy1 post1 (partial key-place x2 y2) dx2 dy2 post2)) (def right-wall (let [tr (if (true? pinky-15u) wide-post-tr web-post-tr) br (if (true? pinky-15u) wide-post-br web-post-br)] (union (key-wall-brace lastcol 0 0 1 tr lastcol 0 1 0 tr) (for [y (range 0 lastrow)] (key-wall-brace lastcol y 1 0 tr lastcol y 1 0 br)) (for [y (range 1 lastrow)] (key-wall-brace lastcol (dec y) 1 0 br lastcol y 1 0 tr)) (key-wall-brace lastcol cornerrow 0 -1 br lastcol cornerrow 1 0 br)))) (def case-walls (union right-wall ; back wall (for [x (range 0 ncols)] (key-wall-brace x 0 0 1 web-post-tl x 0 0 1 web-post-tr)) (for [x (range 1 ncols)] (key-wall-brace x 0 0 1 web-post-tl (dec x) 0 0 1 web-post-tr)) ; left wall (for [y (range 0 lastrow)] (union (wall-brace (partial left-key-place y 1) -1 0 web-post (partial left-key-place y -1) -1 0 web-post) (hull (key-place 0 y web-post-tl) (key-place 0 y web-post-bl) (left-key-place y 1 web-post) (left-key-place y -1 web-post)))) (for [y (range 1 lastrow)] (union (wall-brace (partial left-key-place (dec y) -1) -1 0 web-post (partial left-key-place y 1) -1 0 web-post) (hull (key-place 0 y web-post-tl) (key-place 0 (dec y) web-post-bl) (left-key-place y 1 web-post) (left-key-place (dec y) -1 web-post)))) (wall-brace (partial key-place 0 0) 0 1 web-post-tl (partial left-key-place 0 1) 0 1 web-post) (wall-brace (partial left-key-place 0 1) 0 1 web-post (partial left-key-place 0 1) -1 0 web-post) ; front wall (key-wall-brace 3 lastrow 0 -1 web-post-bl 3 lastrow 0.5 -1 web-post-br) (key-wall-brace 3 lastrow 0.5 -1 web-post-br 4 cornerrow 0.5 -1 web-post-bl) (for [x (range 4 ncols)] (key-wall-brace x cornerrow 0 -1 web-post-bl x cornerrow 0 -1 web-post-br)) ; TODO fix extra wall (for [x (range 5 ncols)] (key-wall-brace x cornerrow 0 -1 web-post-bl (dec x) cornerrow 0 -1 web-post-br)) ; thumb walls (wall-brace thumb-mr-place 0 -1 web-post-br thumb-tr-place 0 -1 thumb-post-br) (wall-brace thumb-mr-place 0 -1 web-post-br thumb-mr-place 0 -1 web-post-bl) (wall-brace thumb-br-place 0 -1 web-post-br thumb-br-place 0 -1 web-post-bl) (wall-brace thumb-bl-place 0 1 web-post-tr thumb-bl-place 0 1 web-post-tl) (wall-brace thumb-br-place -1 0 web-post-tl thumb-br-place -1 0 web-post-bl) (wall-brace thumb-bl-place -1 0 web-post-tl thumb-bl-place -1 0 web-post-bl) ; thumb corners (wall-brace thumb-br-place -1 0 web-post-bl thumb-br-place 0 -1 web-post-bl) (wall-brace thumb-bl-place -1 0 web-post-tl thumb-bl-place 0 1 web-post-tl) ; thumb tweeners (wall-brace thumb-mr-place 0 -1 web-post-bl thumb-br-place 0 -1 web-post-br) (wall-brace thumb-bl-place -1 0 web-post-bl thumb-br-place -1 0 web-post-tl) (wall-brace thumb-tr-place 0 -1 thumb-post-br (partial key-place 3 lastrow) 0 -1 web-post-bl) ; clunky bit on the top left thumb connection (normal connectors don't work well) (bottom-hull (left-key-place cornerrow -1 (translate (wall-locate2 -1 0) web-post)) (left-key-place cornerrow -1 (translate (wall-locate3 -1 0) web-post)) (thumb-bl-place (translate (wall-locate2 -0.3 1) web-post-tr)) (thumb-bl-place (translate (wall-locate3 -0.3 1) web-post-tr))) (hull (left-key-place cornerrow -1 (translate (wall-locate2 -1 0) web-post)) (left-key-place cornerrow -1 (translate (wall-locate3 -1 0) web-post)) (thumb-bl-place (translate (wall-locate2 -0.3 1) web-post-tr)) (thumb-bl-place (translate (wall-locate3 -0.3 1) web-post-tr)) (thumb-tl-place web-post-tl)) (hull (left-key-place cornerrow -1 web-post) (left-key-place cornerrow -1 (translate (wall-locate1 -1 0) web-post)) (left-key-place cornerrow -1 (translate (wall-locate2 -1 0) web-post)) (left-key-place cornerrow -1 (translate (wall-locate3 -1 0) web-post)) (thumb-tl-place web-post-tl)) (hull (left-key-place cornerrow -1 web-post) (left-key-place cornerrow -1 (translate (wall-locate1 -1 0) web-post)) (key-place 0 cornerrow web-post-bl) (key-place 0 cornerrow (translate (wall-locate1 -1 0) web-post-bl)) (thumb-tl-place web-post-tl)) (hull (thumb-bl-place web-post-tr) (thumb-bl-place (translate (wall-locate1 -0.3 1) web-post-tr)) (thumb-bl-place (translate (wall-locate2 -0.3 1) web-post-tr)) (thumb-bl-place (translate (wall-locate3 -0.3 1) web-post-tr)) (thumb-tl-place web-post-tl)))) (def usb-holder-ref (key-position 0 0 (map - (wall-locate2 0 -1) [0 (/ mount-height 2) 0]))) (def usb-holder-position (map + [17 19.3 0] [(first usb-holder-ref) (second usb-holder-ref) 2])) (def usb-holder-cube (cube 15 12 2)) (def usb-holder-space (translate (map + usb-holder-position [0 (* -1 wall-thickness) 1]) usb-holder-cube)) (def usb-holder-holder (translate usb-holder-position (cube 19 12 4))) (def usb-jack (translate (map + usb-holder-position [0 10 3]) (cube 8 20 3))) (def pro-micro-position (map + (key-position 0 1 (wall-locate3 -1 0)) [-6 0 -17])) (def pro-micro-space-size [4 10 12]) ; z has no wall; (def pro-micro-wall-thickness 2) (def pro-micro-holder-size [(+ pro-micro-wall-thickness (first pro-micro-space-size)) (+ pro-micro-wall-thickness (second pro-micro-space-size)) (last pro-micro-space-size)]) (def pro-micro-holder (->> (cube (first pro-micro-holder-size) (second pro-micro-holder-size) (last pro-micro-holder-size)) (translate [(first pro-micro-position) (second pro-micro-position) (last pro-micro-position)]))) (def pro-micro-space (->> (cube (first pro-micro-space-size) (second pro-micro-space-size) (last pro-micro-space-size)) (translate [(- (first pro-micro-position) (/ pro-micro-wall-thickness 2)) (- (second pro-micro-position) (/ pro-micro-wall-thickness 2)) (last pro-micro-position)]))) (def trrs-holder-size [6.2 10 2]) ; trrs jack PJ-320A (def trrs-holder-hole-size [6.2 10 6]) ; trrs jack PJ-320A (def trrs-holder-size-alt-height 6) ; trrs jack PJ-320A (def trrs-holder-position (map + usb-holder-position [-13.6 -2 0])) (def trrs-holder-thickness 2) (def trrs-holder-thickness-2x (* 2 trrs-holder-thickness)) (def trrs-holder (union (->> (cube (+ (first trrs-holder-size) trrs-holder-thickness-2x) (+ wall-thickness (second trrs-holder-size)) (+ (last trrs-holder-size) trrs-holder-thickness)) (translate [(first trrs-holder-position) (+ wall-thickness (second trrs-holder-position)) (/ (+ (last trrs-holder-size) trrs-holder-thickness) 2)])))) (def trrs-holder-hole (union ; circle trrs hole (->> (->> (binding [*fn* 30] (cylinder 2.55 20))) ; 5mm trrs jack (rotate (deg2rad 90) [1 0 0]) (translate [(first trrs-holder-position) (+ (second trrs-holder-position) (/ (+ (second trrs-holder-size) trrs-holder-thickness) 2)) (+ 3 (/ (+ (last trrs-holder-size) trrs-holder-thickness) 2))])) ;1.5 padding ; rectangular trrs holder (->> (apply cube trrs-holder-hole-size) (translate [(first trrs-holder-position) (second trrs-holder-position) (+ (/ (last trrs-holder-hole-size) 2) trrs-holder-thickness)])))) (defn screw-insert-shape [bottom-radius top-radius height] (union (->> (binding [*fn* 30] (cylinder [bottom-radius top-radius] height))) (translate [0 0 (/ height 2)] (->> (binding [*fn* 30] (sphere top-radius)))))) (defn screw-insert [column row bottom-radius top-radius height offset] (let [shift-right (= column lastcol) shift-left (= column 0) shift-up (and (not (or shift-right shift-left)) (= row 0)) shift-down (and (not (or shift-right shift-left)) (>= row lastrow)) position (if shift-up (key-position column row (map + (wall-locate2 0 1) [0 (/ mount-height 2) 0])) (if shift-down (key-position column row (map - (wall-locate2 0 -1) [0 (/ mount-height 2) 0])) (if shift-left (map + (left-key-position row 0) (wall-locate3 -1 0)) (key-position column row (map + (wall-locate2 1 0) [(/ mount-width 2) 0 0])))))] (->> (screw-insert-shape bottom-radius top-radius height) (translate (map + offset [(first position) (second position) (/ height 2)]))))) (defn screw-insert-all-shapes [bottom-radius top-radius height] (union (screw-insert 0 0 bottom-radius top-radius height [11 10 0]) (screw-insert 0 lastrow bottom-radius top-radius height [1 8 0]) (screw-insert lastcol lastrow bottom-radius top-radius height [-5 13 0]) (screw-insert lastcol 0 bottom-radius top-radius height [-3 6 0]) (screw-insert 1 lastrow bottom-radius top-radius height [0 -16 0]))) ; Hole Depth Y: 4.4 (def screw-insert-height 4) ; Hole Diameter C: 4.1-4.4 (def screw-insert-bottom-radius (/ 4.4 2)) (def screw-insert-top-radius (/ 4.4 2)) (def screw-insert-holes (screw-insert-all-shapes screw-insert-bottom-radius screw-insert-top-radius screw-insert-height)) ; Wall Thickness W:\t1.65 (def screw-insert-outers (screw-insert-all-shapes (+ screw-insert-bottom-radius 1.65) (+ screw-insert-top-radius 1.65) (+ screw-insert-height 1.5))) (def screw-insert-screw-holes (screw-insert-all-shapes 1.7 1.7 350)) (def pinky-connectors (apply union (concat ;; Row connections (for [row (range 0 lastrow)] (triangle-hulls (key-place lastcol row web-post-tr) (key-place lastcol row wide-post-tr) (key-place lastcol row web-post-br) (key-place lastcol row wide-post-br))) ;; Column connections (for [row (range 0 cornerrow)] (triangle-hulls (key-place lastcol row web-post-br) (key-place lastcol row wide-post-br) (key-place lastcol (inc row) web-post-tr) (key-place lastcol (inc row) wide-post-tr))) ;; wall ;; ))) (def model-right (difference (union key-holes pinky-connectors connectors thumb thumb-connectors (difference (union case-walls screw-insert-outers pro-micro-holder usb-holder-holder trrs-holder) usb-holder-space usb-jack pro-micro-space trrs-holder-hole screw-insert-holes)) (translate [0 0 -20] (cube 350 350 40)))) (spit "things/right.scad" (write-scad model-right)) (spit "things/left.scad" (write-scad (mirror [-1 0 0] model-right))) (spit "things/right-test.scad" (write-scad (difference (union key-holes pinky-connectors connectors thumb thumb-connectors case-walls thumbcaps caps) (translate [0 0 -20] (cube 350 350 40))))) (spit "things/right-plate.scad" (write-scad (cut (translate [0 0 -0.1] (difference (union case-walls screw-insert-outers) (translate [0 0 -10] screw-insert-screw-holes)))))) (spit "things/test.scad" (write-scad (difference trrs-holder trrs-holder-hole))) (defn -main [dum] 1) ; dummy to make it easier to batch